作為鑄造廠老板，你是不是經(jīng)常遇到這樣的情況？

——客戶要做小批量試制件，做個(gè)金屬模具要20萬(wàn)，結(jié)果訂單才50件，一算賬發(fā)現(xiàn)模具費(fèi)比賺的錢還多，只能放棄訂單！
——客戶來(lái)了個(gè)帶蜂窩結(jié)構(gòu)的航空件訂單，傳統(tǒng)砂芯拼裝誤差比零件尺寸還大，盯著報(bào)廢的鑄件非常頭痛！
——競(jìng)爭(zhēng)對(duì)手用3D打印接了個(gè)某知名汽車電池包訂單，自家報(bào)價(jià)比人家低30%還是沒(méi)中標(biāo)，最后打聽(tīng)到人家的交貨比我們快2個(gè)月，很無(wú)奈！

——客戶動(dòng)不動(dòng)改設(shè)計(jì)，倉(cāng)庫(kù)里堆了300多套報(bào)廢模具，查賬發(fā)現(xiàn)模具庫(kù)存占用了半年利潤(rùn)，這滋味太痛苦了！

——客戶發(fā)了個(gè)結(jié)構(gòu)復(fù)雜的件過(guò)來(lái)，并且說(shuō)價(jià)格不是問(wèn)題，一評(píng)估發(fā)現(xiàn)傳統(tǒng)鑄造工藝做不出來(lái)，看著這么高附加值的訂單也只能放棄！

下邊我們幫各位老板一一梳理清楚，一篇文章讓你全面了解3D打印砂型鑄造技術(shù)！

什么是砂型3D打印？

砂型3D打印是一種比較新的技術(shù)，簡(jiǎn)單來(lái)說(shuō)，就是像搭積木一樣，用特殊的材料一層一層地 “堆” 出鑄造用的砂型。

以前傳統(tǒng)的做砂型方法，可能需要先做模具，再用模具去造型，過(guò)程比較復(fù)雜，而且如果要做一些形狀很奇怪、很復(fù)雜的砂型，就會(huì)特別困難，成本也高。但砂型 3D 打印就不一樣了，它是通過(guò)電腦里的三維模型來(lái)工作的。你把設(shè)計(jì)好的鑄件三維模型數(shù)據(jù)輸入到 3D 打印機(jī)里，打印機(jī)就會(huì)根據(jù)模型的形狀和結(jié)構(gòu)，把特殊的沙子或者類似沙子的材料，按照一層一層的方式精準(zhǔn)地鋪放和粘結(jié)起來(lái)，就像用無(wú)數(shù)個(gè)很薄的 “沙片” 逐漸搭建成一個(gè)完整的砂型。這樣，不管是多么復(fù)雜的形狀，只要能在電腦里設(shè)計(jì)出來(lái)，它都能打印出來(lái)，而且速度還挺快，也不需要像傳統(tǒng)方法那樣制作復(fù)雜的模具，能節(jié)省很多時(shí)間和成本呢。

砂型3D打印機(jī)原理

砂型3D打印通常采用粘結(jié)劑噴射技術(shù)（Binder Jetting, BJ），其基本原理如下：

1. 鋪砂：打印機(jī)在打印平臺(tái)上均勻鋪設(shè)一層特定的鑄造用砂（如硅砂、陶瓷砂或覆膜砂）。
2. 噴射粘結(jié)劑：噴頭按照計(jì)算機(jī)模型（CAD數(shù)據(jù)）精確噴射粘結(jié)劑，使特定區(qū)域的砂粒粘結(jié)在一起。
3. 重復(fù)堆積：平臺(tái)下降，再次鋪砂并噴射粘結(jié)劑，逐層固化成型，直至整個(gè)砂型打印完成。
4. 后處理：去除未粘結(jié)的松散砂料，對(duì)打印出的砂型進(jìn)行硬化、清理，隨后即可用于金屬澆鑄。

3D打印砂型鑄造解決哪些核心問(wèn)題？

每一項(xiàng)技術(shù)的存在或誕生必定是有它的“使命”。通俗來(lái)說(shuō)就是解決了特定問(wèn)題，滿足了市場(chǎng)需求，這就是它存在的價(jià)值。下邊我們來(lái)看看砂型3D打印技術(shù)解決了哪些傳統(tǒng)鑄造遇到的棘手問(wèn)題，如下：

• 復(fù)雜形狀零件制造：傳統(tǒng)砂型鑄造制造復(fù)雜形狀模具難度大、成本高，像航空發(fā)動(dòng)機(jī)葉片內(nèi)部精細(xì)冷卻通道，傳統(tǒng)工藝難以精準(zhǔn)成型。3D 打印砂型依據(jù)數(shù)字模型，能輕松將復(fù)雜形狀變?yōu)楝F(xiàn)實(shí)，從帶有密集內(nèi)凹、凸起的汽車發(fā)動(dòng)機(jī)缸體砂型，到有著精妙仿生結(jié)構(gòu)的醫(yī)療器械外殼砂型，都能完美呈現(xiàn)。
• long production lead time：傳統(tǒng)砂型鑄造需經(jīng)歷設(shè)計(jì)模具、制造模具、調(diào)試模具等冗長(zhǎng)流程，大型模具制造周期常超數(shù)月。3D 打印砂型無(wú)需模具制作，直接按數(shù)字模型打印，設(shè)計(jì)修改也只需在電腦上操作模型，重新打印即可，能大幅縮短生產(chǎn)周期。如研發(fā)新款汽車發(fā)動(dòng)機(jī)缸體時(shí)，傳統(tǒng)鑄造模具報(bào)廢重制至少兩周，3D 打印砂型當(dāng)天就能完成新模型打印，次日即可投入鑄造。
• Difficulty in cost control：傳統(tǒng)鑄造模具制造材料浪費(fèi)嚴(yán)重，復(fù)雜模具材料利用率不足 30%，且人工成本高。3D 打印砂型按需打印，精準(zhǔn)用砂，材料利用率超 90%，減少浪費(fèi)。打印過(guò)程自動(dòng)化程度高，可降低人力成本。以小型鑄造廠為例，年產(chǎn)能 5000 件小型管件鑄件，引入 3D 打印砂型后，材料成本年降 15 萬(wàn)元，人工成本削減 20 萬(wàn)元。
• 鑄件精度低：傳統(tǒng)砂型因模具磨損、分型面貼合誤差等，鑄件尺寸偏差常超 ±1mm，后續(xù)機(jī)加工余量多、材料浪費(fèi)大，且易出現(xiàn)局部疏松、夾砂等缺陷，導(dǎo)致鑄件力學(xué)性能不均。3D 打印砂型由數(shù)字化模型精準(zhǔn)驅(qū)動(dòng)，砂型尺寸精度可達(dá) ±0.5mm 以內(nèi)，能實(shí)現(xiàn)均勻緊實(shí)，避免砂粒松散不均，同時(shí)優(yōu)化凝固過(guò)程，大幅減少縮孔、縮松，保障鑄件內(nèi)部質(zhì)量穩(wěn)定可靠。
• 環(huán)保壓力大：傳統(tǒng)鑄造的模具制造產(chǎn)生大量廢金屬、廢塑料，砂型處理后廢砂堆積如山。3D 打印砂型生產(chǎn)中，未使用的砂可回收再利用，廢棄物極少，且打印過(guò)程無(wú)需大量化學(xué)粘結(jié)劑，減少有害氣體揮發(fā)，改善車間環(huán)境。據(jù)統(tǒng)計(jì)，采用 3D 打印砂型后，鑄造車間廢棄物排放降低超 80%，粉塵、有害氣體濃度達(dá)環(huán)保標(biāo)準(zhǔn)。

鑄造廠如何評(píng)估是不是需要買砂型3d打印機(jī)？

一臺(tái)砂型3D打印機(jī)的價(jià)格不便宜（通常來(lái)說(shuō)尺寸越大越貴），要購(gòu)買的話相對(duì)是比較謹(jǐn)慎的，特別是中小型鑄造廠。為了幫助老板們?cè)u(píng)估一下是否有購(gòu)買的必要，我們特地整理出了下邊的一些評(píng)估要點(diǎn)，給傳統(tǒng)鑄造廠的老板們一個(gè)參考，然后根據(jù)自己的情況來(lái)決定要不要購(gòu)買：

生產(chǎn)需求

• 產(chǎn)品復(fù)雜度：若鑄造廠經(jīng)常生產(chǎn)復(fù)雜形狀、有精細(xì)結(jié)構(gòu)或內(nèi)部通道的鑄件，如航空發(fā)動(dòng)機(jī)葉片、汽車缸體等，傳統(tǒng)工藝難以滿足要求，砂型3D打印機(jī)能發(fā)揮優(yōu)勢(shì)。
• 生產(chǎn)規(guī)模與批量：對(duì)于小批量、多品種的鑄件生產(chǎn)，砂型 3D 打印機(jī)可靈活快速切換產(chǎn)品，無(wú)需制作模具，能降低成本和周期。但大規(guī)模、單一品種的鑄件生產(chǎn)，傳統(tǒng)工藝可能更具成本效益。
• 交貨期要求：若客戶對(duì)交貨期要求嚴(yán)格，砂型 3D 打印機(jī)可縮短生產(chǎn)周期，快速響應(yīng)訂單。

cost-effectiveness

• 設(shè)備投資：需考慮砂型 3D 打印機(jī)的購(gòu)買成本、安裝調(diào)試費(fèi)用及后期維護(hù)成本。
• 運(yùn)行成本：包括打印材料、能源消耗、人工成本等。對(duì)比傳統(tǒng)鑄造工藝，分析長(zhǎng)期運(yùn)行成本的高低。
• 潛在收益：考慮使用砂型 3D 打印機(jī)后，因產(chǎn)品質(zhì)量提升、生產(chǎn)周期縮短、廢品率降低等帶來(lái)的潛在收益。

技術(shù)能力

• 員工技能：評(píng)估現(xiàn)有員工對(duì) 3D 打印技術(shù)的掌握程度，是否需要培訓(xùn)或招聘專業(yè)人才。
• 技術(shù)支持：了解設(shè)備供應(yīng)商的技術(shù)支持能力，包括安裝調(diào)試、培訓(xùn)、故障維修等服務(wù)是否及時(shí)有效。

市場(chǎng)競(jìng)爭(zhēng)

• 行業(yè)趨勢(shì)：關(guān)注同行是否已采用砂型 3D 打印技術(shù)，若競(jìng)爭(zhēng)對(duì)手已應(yīng)用并獲得優(yōu)勢(shì)，為保持競(jìng)爭(zhēng)力，鑄造廠可能需要考慮購(gòu)買。
• 客戶需求：了解客戶對(duì)產(chǎn)品的新要求和期望，若客戶希望看到鑄造廠采用先進(jìn)技術(shù)提升產(chǎn)品質(zhì)量和生產(chǎn)效率，購(gòu)買砂型 3D 打印機(jī)有助于滿足客戶需求，提高市場(chǎng)競(jìng)爭(zhēng)力。

環(huán)保要求

• 如果當(dāng)?shù)丨h(huán)保要求嚴(yán)格，傳統(tǒng)鑄造工藝在廢砂處理、廢氣排放等方面壓力大，砂型 3D 打印機(jī)因材料利用率高、廢棄物少等優(yōu)勢(shì)，有助于企業(yè)滿足環(huán)保要求。

砂型3D打印需要哪種人才？

考慮到很多傳統(tǒng)鑄造企業(yè)可能沒(méi)有配備3D打印砂型鑄造相關(guān)的專業(yè)人才，我們特地整理出該崗位工人需要有具有哪些方面的技能及平時(shí)的工作職責(zé)，以便工廠在招聘時(shí)做參考。

專業(yè)要求：

1. 機(jī)械工程、材料科學(xué)、鑄造工程、增材制造等相關(guān)專業(yè)；
2. 熟悉砂型3D打?。˙inder Jetting）技術(shù)，具備相關(guān)設(shè)備操作經(jīng)驗(yàn)者優(yōu)先；
3. 熟練使用CAD、3D建模軟件（如SolidWorks、AutoCAD、Magics等），具備基本的數(shù)據(jù)處理能力；
4. 了解鑄造工藝，熟悉砂型材料特性、后處理流程及常見(jiàn)鑄造缺陷分析；
5. 具備設(shè)備維護(hù)、故障排查能力，能夠獨(dú)立解決設(shè)備運(yùn)行中的常見(jiàn)問(wèn)題；
6. 良好的團(tuán)隊(duì)協(xié)作能力，能夠與鑄造工程師、生產(chǎn)團(tuán)隊(duì)密切配合，共同優(yōu)化生產(chǎn)流程；
7. 具備較強(qiáng)的學(xué)習(xí)能力，能快速掌握新技術(shù)，并對(duì)增材制造在鑄造行業(yè)的應(yīng)用有濃厚興趣。

Job Description:

1. 負(fù)責(zé)Sand 3D Printer的日常操作，包括設(shè)備調(diào)試、打印任務(wù)執(zhí)行及質(zhì)量控制；
2. 處理3D打印數(shù)據(jù)，包括CAD模型優(yōu)化、切片及打印參數(shù)設(shè)置；
3. 監(jiān)督打印過(guò)程，確保砂型質(zhì)量符合鑄造要求，并進(jìn)行必要的后處理（如清理、硬化等）；
4. 負(fù)責(zé)設(shè)備的維護(hù)保養(yǎng)，排查和解決打印過(guò)程中的問(wèn)題，確保設(shè)備穩(wěn)定運(yùn)行；
5. 與鑄造技術(shù)團(tuán)隊(duì)合作，優(yōu)化3D打印砂型的工藝，提升鑄件質(zhì)量和生產(chǎn)效率；
6. 研究和引進(jìn)新材料、新工藝，持續(xù)改進(jìn)砂型3D打印在鑄造生產(chǎn)中的應(yīng)用；
7. 負(fù)責(zé)公司內(nèi)部人員的3D打印技術(shù)培訓(xùn)，提高團(tuán)隊(duì)整體技術(shù)水平。

summarize

綜上所述，砂型 3D 打印技術(shù)為傳統(tǒng)鑄造廠帶來(lái)了諸多機(jī)遇與變革，它能有效解決傳統(tǒng)鑄造過(guò)程中面臨的復(fù)雜形狀零件制造難題、生產(chǎn)周期冗長(zhǎng)、成本難以控制、鑄件精度欠佳以及環(huán)保壓力大等一系列棘手問(wèn)題。通過(guò)綜合評(píng)估生產(chǎn)需求、成本效益、技術(shù)能力、市場(chǎng)競(jìng)爭(zhēng)和環(huán)保要求等方面，鑄造廠老板們能夠更加科學(xué)、理性地判斷是否引入砂型 3D 打印機(jī)。而配備專業(yè)的技術(shù)人才，則是確保這項(xiàng)技術(shù)在鑄造廠中順利落地、發(fā)揮最大效能的關(guān)鍵。

在競(jìng)爭(zhēng)日益激烈的鑄造市場(chǎng)中，主動(dòng)擁抱新技術(shù)，積極做出改變，或許就能搶占先機(jī)，實(shí)現(xiàn)企業(yè)的轉(zhuǎn)型升級(jí)與持續(xù)發(fā)展。對(duì)于傳統(tǒng)鑄造廠來(lái)說(shuō)，砂型 3D 打印技術(shù)不僅僅是一項(xiàng)技術(shù)的更迭，更是一次突破發(fā)展瓶頸、提升核心競(jìng)爭(zhēng)力的絕佳契機(jī)。希望各位鑄造廠老板能夠結(jié)合自身企業(yè)的實(shí)際情況，充分權(quán)衡利弊，做出最適合企業(yè)長(zhǎng)遠(yuǎn)發(fā)展的決策，讓企業(yè)在時(shí)代的浪潮中乘風(fēng)破浪，駛向更廣闊的市場(chǎng)藍(lán)海。

3D打印砂型鑄造，傳統(tǒng)鑄造廠老板必看最先出現(xiàn)在三帝科技股份有限公司。

Advanced 3DP sand printing technology for fast casting

Guangxi Yulin Foundry has realized a technological breakthrough in the field of casting with the introduction of 3DP sand printing technology. The technology allows for the rapid manufacture of complex sand molds, resulting in a significant reduction in casting production cycles. This innovative process can meet customer demand for rapid casting of cast iron and aluminum alloys, and is especially suitable for companies with high precision requirements for trial parts, small batch production and complex parts. Through 3DP printing technology, Guangxi Yulin Foundry not only improves the efficiency, but also ensures the quality and consistency of castings, saving time and cost for customers.

Geographic advantage: connecting Guangdong, Hong Kong and Macao Greater Bay Area and Beibu Gulf Economic Zone

The location of a business is one of the most important considerations when choosing a supplier. Guangxi Yulin Foundry is located in the area connectingGuangdong-Hong Kong-Macao Greater Bay Areacap (a poem)Beibu Gulf Economic Zone (economic region including Beijing, Tianjin, Hebei, Liaoning and Shandong)The key corridor. With this unique location, we are able to respond quickly to orders from southern China while radiating to theASEAN markets. This is a hundred-billion-dollar machinery manufacturing market, which provides customers with a wide space for cooperation. Whether you are a domestic or international customer, you can enjoy convenient logistics and perfect supply chain services.

Annual production capacity of 2 million pieces of high-performance aluminum alloy products to ensure supply capacity

Guangxi Yulin Foundry has a strong production capacity, the annual output of high-performance aluminum alloy products up to2 million piecesThis capacity not only reflects our scale and strength, but also means that we can provide stable and continuous supply of products to our customers. This production capacity not only reflects the scale and strength of the company, but also means that we are able to provide our customers with a stable and continuous supply of products. Whether it is aluminum alloy parts of various specifications or customized needs, we can meet them efficiently.

Radiate South China and ASEAN market, help 100 billion machinery manufacturing industry

South China and ASEAN region is in the stage of rapid development of machinery manufacturing industry, the demand for high quality casting products is growing. Guangxi Yulin Foundry is deeply committed to this market and has a deep understanding of the industry needs and development trends. Our casting products are widely used in automobile manufacturing, construction machinery, industrial equipment and many other fields, providing reliable support for local and regional machinery manufacturing enterprises.

Why choose Guangxi Yulin Foundry?

1. technological lead: 3DP sand printing technology to create efficient and accurate casting solutions.
2. Geographical advantage: Based in Guangdong, Hong Kong, Macao and Beibu Gulf, radiating to South China and ASEAN markets.
3. strong production capacity: 2 million pieces of annual production capacity to ensure stable supply.
4. Wide market coverage: To serve the 100-billion-dollar machinery manufacturing industry and meet diversified needs.

concluding remarks

Guangxi Yulin Foundry always adheres to the concept of "customer first, quality first" to provide customers with high quality casting products and services. Whether you need innovative technical support for rapid casting or stable supply of large quantities, we can provide you with the right solution. Choosing Guangxi Yulin Foundry is choosing efficiency, reliability and professionalism. We look forward to cooperating with you to create a brilliant future!

廣西玉林鑄造廠：高效、專業(yè)的鑄造服務(wù)，為客戶創(chuàng)造價(jià)值最先出現(xiàn)在三帝科技股份有限公司。

Technical and technological advantages: the perfect combination of casting art and technology

Covering an area of 7,000 square meters, the 3D casting center in Tongling, Anhui Province is equipped with a variety of advanced casting processes and equipment, covering the whole process of production capacity from design to finished product. Whether it is the creation of complex metal sculptures or the manufacture of high-precision industrial castings, we are able to meet the diverse needs of our customers.

1. Leading 3D printing precision casting technology

We have pioneered the introduction of 3D printing technology into the metal sculpture casting field, providing our customers with the following advantages:

• Breakthrough the traditional limitations: Get rid of the limitations of traditional manual modeling and realize complex and free design;
• Shorten the production cycle: directly generate molds through digital printing, dramatically increase production efficiency;
• Enhanced Accuracy and Detail Restoration: 3D printed molds support the need for casting complex details and high accuracy.

2. Diversified casting processes to meet different needs

We master a variety of advanced casting and processing technology, can be flexible according to customer needs to choose the most suitable process:

• Investment casting: suitable for high-precision, small and complex parts and artwork manufacturing;
• Resin sand casting: Supports rapid production of large-size complex castings;
• Plaster type monolithic casting: suitable for parts or artwork with complex shapes and rich details;
• Bronze Forging: Inheriting traditional craftsmanship and combining modern technology to create high-quality bronze products;
• Metal Art Processing: Covers forging, polishing and surface treatment processes for a wide range of metal artwork.

Annual production capacity and industry applications: Strong strengths to help customers succeed

• Bronze sculpture annual production capacity of 500 tons
  With the ability to produce 500 tons of bronze sculptures per year, Anhui Tongling 3D Casting Center is a benchmark enterprise in the field of metal art casting in China. Whether it's large-scale city sculptures, art exhibits, or small metal artifacts, we are able to deliver efficiently and ensure both quality and aesthetic effects.
• Wide range of applications
  Our products and services are widely used in the following areas:
  • Urban public art project: design and build iconic urban sculptures;
  • Museums and cultural heritage conservation: reproduction and restoration of valuable historical artifacts;
  • High-end customization: metal art processing services for artists, designers, etc;
  • Industrial casting: Production of high-precision, high-performance industrial parts.

Our Core Advantage: Why Tongling, Anhui?

1. Technological Innovation, Industry Leadership
   The first to introduce 3D printing precision casting technology into the field of metal sculpture, free from traditional limitations, giving customers greater freedom of design to meet the demand for complex shapes and detail restoration.
2. Multi-process integration, one-stop service
   From investment casting, resin sand casting to bronze forging and surface treatment, we provide one-stop service for the whole process to ensure reliable product quality and controlled delivery.
3. Strong production capacity, quality assurance
   With a production capacity of 500 tons of bronze sculptures per year, the company meets all manufacturing needs from small artworks to large-scale urban sculptures and ensures efficient delivery.
4. Extensive experience with a wide range of applications
   We have been deeply engaged in the field of metal art and casting for many years, and have established long-term relationships with artists, public art organizations, museums, etc., and our products have been widely recognized in many fields.
5. Professional team, attentive service
   With experienced design, casting and machining teams, we provide all-round support from design optimization to product landing to ensure the perfect realization of customers' ideas and needs.

Empowering metal art and precision casting to bring ideas to life

Anhui Tongling 3D Casting Center is committed to providing customers with technologically advanced and reliable quality metal art casting and precision manufacturing services. Whether you need to design complex urban sculptures, customize high-end artwork, or quickly prototype high-precision industrial parts, we can provide you with the best solutions.

We are not only a manufacturer, but also a creative realizer in cooperation. Through advanced technology, professional service and strong production capacity, we look forward to working with you to create more wonderful works!

安徽銅陵3D鑄造中心：國(guó)內(nèi)3D打印精密鑄造與金屬藝術(shù)制造專家最先出現(xiàn)在三帝科技股份有限公司。

Technical strength: advanced equipment and intelligent production line

Shandong Rizhao 3D casting center is equipped with a series of industry-leading 3D printing equipment and processing equipment, covering the whole process of additive manufacturing and subsequent processing, to ensure that it can meet the diverse and complex manufacturing needs:

• 3D printing equipment
  • SLM (Selective Laser Melting) / SLS (Selective Laser Sintering): For the manufacture of high-precision metal parts to meet the needs of complex structures and high performance;
  • 3DP Sand Printing: Rapid manufacturing of sand molds for complex castings, dramatically reducing production cycle time;
  • SLA (light-curing molding): Used for high-precision resin modeling, especially for verifying complex shape designs.
• Processing and testing equipment
  • Lathes, boring machines, milling machines, CNC machining centers (CNC): support precision machining to meet the requirements of high-precision parts;
  • Non-destructive testing equipment: to ensure that product quality meets industry requirements;
  • Heat treatment and surface treatment equipment: Improve the performance and appearance of castings to meet specific industry standards.
• Intelligent Casting Line
  • Multiple intelligent casting lines supportsand castingcap (a poem)precision castingWe provide customers with efficient and stable casting manufacturing services.

One-Stop Solution: Additive Manufacturing Meets Traditional Craftsmanship

Shandong Rizhao 3D Casting Center integrates 3D printing technology and traditional manufacturing processes to provide customers with full-process services from design to delivery and to meet customers' diverse manufacturing needs:

1. Additive manufacturing technologies

Rapid manufacturing of complex parts using 3D printing technology:

• Laser SLM/SLS: Direct manufacturing of high-performance metal parts, suitable for high-precision, complex cavity structures;
• 3DP Sand Printing: Rapid prototyping of complex casting molds to support the manufacture of large-size castings;
• SLA Light Curing: High precision resin parts for cosmetic verification and functional testing.

2. Casting and machining services

• Sand casting: rapid production of large castings of complex shapes;
• Precision casting: to meet the needs of high-precision, small and complex parts;
• CNC MACHINING: High precision CNC machining to ensure that the size and quality of the parts meet customer requirements.

3. Surface treatment and inspection services

• Surface treatment: Provide a variety of treatments such as painting, polishing, oxidizing, etc. to enhance the appearance quality and performance of parts;
• Heat treatment: optimizing the mechanical properties and durability of parts;
• Non-destructive testing: to ensure that the product is free of internal defects and meets industry standards.

Core Advantage: Meet the needs of multi-scene, multi-material, and multi-batch

1. Material diversification

We support the processing and manufacturing of a wide range of materials to meet the different needs of our customers:

• Aluminum alloys, copper alloys, and stainless steel: lightweight and high-strength, suitable for precision parts manufacturing;
• Cast iron: suitable for high-strength, large structural parts manufacturing.

2. Wide range of applications

Our technologies and services cover a wide range of complex manufacturing scenarios:

• Prototype trial validation: Rapid manufacturing of prototypes to shorten the R&D cycle and help customers validate their designs;
• Medium and small batch flexible manufacturing: flexible response to small batch order requirements, help customers reduce production costs;
• Complex Cavity Structure Manufacturing: Utilizing additive manufacturing technology to achieve complex designs that are difficult to accomplish with traditional processes.

3. Rapid response and efficient delivery

Through the efficient combination of 3D printing technology and intelligent production lines, we are able to significantly shorten the production cycle and provide our customers with rapid prototyping and on-time delivery.

Empowering the automotive parts industry to help customers succeed

Shandong Rizhao 3D casting center will be advanced 3D printing technology and intelligent manufacturing process in-depth integration, especially in the auto parts industry, to provide customers with innovative manufacturing solutions:

• Enhanced Design Freedom: Complex geometries that are difficult to machine with traditional processes are realized through additive manufacturing technology;
• Shorten the R&D cycle: rapid trial production of prototypes, reduce mold manufacturing time, accelerate product launch;
• Reduced production costs: flexible manufacturing combined with mass production to optimize production efficiency.

Conclusion: Your Smart Manufacturing Partner

Shandong Rizhao 3D Casting Center provides efficient and reliable manufacturing services for auto parts industry and other manufacturing fields with advanced technology, perfect equipment and one-stop service capability. Whether it is prototype trial production, complex structural parts manufacturing, or small and medium-sized mass production, we can provide you with professional and flexible solutions.

Feel free to contact us to discuss your project needs and let us work together to drive your product success every step of the way, from design to manufacturing!

山東日照3D鑄造中心：汽車零部件行業(yè)3D打印與智能制造的領(lǐng)先服務(wù)商最先出現(xiàn)在三帝科技股份有限公司。

Why choose Henan Pingdingshan Foundry?

1. Industry-leading, quality-assured

Henan Pingdingshan Foundry is a leading enterprise in the high-voltage transmission cast aluminum shell industry, with many years of casting experience, and is an excellent supplier and long-term strategic partner of Pinggao Group. At the same time, we are alsoKorea LS, Korea NissinWe are the sole supplier of GIS shells in China for well-known companies, providing customers with stable and reliable product supply.

Our core products are widely used inUltra-ultra-high voltage power transmission, rail transportation, aerospace, new energyand other high-end fields, especially in the Baihetan Hydropower Station and other well-known domestic and international engineering projects play an important role.

2. One-stop casting service to fully satisfy needs

We offer a one-stop service from design to delivery, covering the following segments:

• process design: Professional casting process design according to customer needs;
• 3D printing: Rapid manufacturing of complex sand molds and dies using proprietary 3D printing equipment (Understanding Sand 3D Printers);
• Foundry production: A variety of advanced casting processes are used to meet the size, strength and performance requirements of different castings;
• Machining and Inspection: Equipped with advanced machining and testing equipment to ensure product precision and quality;
• Paint and surface treatment: The daily painting capacity is up to 200 square meters, which meets the needs of surface treatment of different standards (national standard, enterprise standard, etc.).

Whether it's a complex shaped part, a small customized lot, or a large-scale production, we provide reliable solutions that help our customers accomplish their project goals efficiently.

3. Advanced technology and strong casting capacity

Intelligent production line

We have established several intelligent casting production lines to suit different needs:

• 3D Printing Smart Casting: Rapid prototyping of complex and large aluminum alloy parts;
• low-pressure casting: Improvement of densities and intrinsic quality of castings;
• Gravity casting and flip casting: Produces high-strength, high-precision castings;
• precision casting: To meet the needs of high-precision and complex structural parts.

Oversized aluminum alloy casting capacity

We have the ability to develop and produce super-large shaped aluminum alloy castings, and our annual output of high-end aluminum alloy parts can be as high as5000 tons. Through self-developed casting 3D printing equipment and efficient production lines, we are able to respond quickly to customer needs, shorten the R&D cycle and improve delivery efficiency.

4. Core application areas, covering high-end industries

Our products are widely used in a number of core industries to meet their stringent requirements for high performance aluminum alloy castings:

• Ultra-ultra-high voltage transmission: Cast aluminum shells have performed excellently in projects such as Baihetan Hydropower Station and Extra High Voltage Transmission Network;
• rapid transit: Provides lightweight, high-strength aluminum alloy parts;
• aerospace: Manufacture of high-performance, high-precision key components;
• new energy: Provide high quality core component support for new energy equipment.

Whether it's complex housings for high-voltage power transmission equipment or lightweight structural components for rail transportation and aerospace, we provide reliable solutions and help our customers stand out from the competition.

5. Environmental protection and quality are emphasized, and the service is attentive and efficient.

We always uphold the concept of green manufacturing, equipped with advanced environmental protection processing equipment, and strictly control the emission problems in the production process. Meanwhile, our products are manufactured in compliance with many standards such as national standard and enterprise standard, with stable and reliable quality.

In addition, we focus on customer service, providing fast-response technical support and flexible customization services to ensure that each project is efficiently implemented.

Conclusion: Become your trusted foundry partner!

Henan Pingdingshan Foundry has become a benchmark enterprise in the field of large aluminum alloy castings at home and abroad with advanced technology, excellent quality and strong production capacity. Whether you need rapid trial production, mass production, or research and development of super-large and complex structural parts, we can provide you with reliable and efficient one-stop solutions.

Feel free to contact us to discuss your casting needs! Let's work together to drive your project to success!

河南平頂山鑄造廠：大型鋁合金鑄造的行業(yè)標(biāo)桿最先出現(xiàn)在三帝科技股份有限公司。

Factory scale and equipment strength

Shaanxi Xianyang Foundry is located in Xianyang City, Shaanxi Province, covering an area of 22,000 square meters, with an existing building area of 18,000 square meters. The factory is equipped with more than 50 sets of advanced casting and machining equipments, which can comfortably cope with the production needs of various complex castings. We have industry-leading technical equipment, including:

• 3DP Sand Printing Equipment: Realize rapid molding of complex castings and shorten the production cycle;
• SLS Selective Laser Sintering 3D Printing Equipment: Accurate and efficient, meeting the demand for high-precision customization;
• Coordinate measuring machine, laser 3D scanner: Ensure product dimensional accuracy and quality;
• Vacuum Direct Reading Spectrometer: Accurate analysis of the material composition ensures the material properties of the casting.

This comprehensive system of equipment enables us to respond quickly to customer needs and ensure that each product meets strict quality standards.

Specialized casting technology and a wide range of products

Shaanxi Xianyang Foundry masters a wide range of specialized casting processes, including:

• sand casting: For complex shapes and large and medium-sized castings;
• low-pressure casting: Improvement of casting densities and surface quality;
• precision casting: Produces high-precision, high-performance small castings;
• metal molding: Suitable for mass production of high-precision parts.

Through these advanced processes, we are able to produce a wide range of products includingAluminum alloy, copper alloy, wear-resistant copper bushings, tin bronze, aluminum bronze, cast iron, cast steelThe factory produces about 1800 tons of castings. With an annual production capacity of about 1,800 tons of castings, the factory is not only capable of meeting the demand for mass production, but is also particularly good at rapid trial production of small batches, helping customers to quickly validate their designs at the R&D stage.

Wide range of industry applications

Our casting products are widely used in several high-end fields, including:

• Aerospace and military industry: Meet high performance and high reliability requirements;
• rapid transit: Provide key components to ensure stable operation;
• Cars & Motorcycles: Customized solutions for powertrain and structural components;
• Shipbuilding, pumps and valves and metallurgy: Manufacture durable, high-strength components;
• Electricity and Construction Machinery: Provide long-lasting, stable core components for equipment.

With many years of experience in the industry, we are able to gain a deep understanding of the specific needs of each sector and offer tailor-made casting solutions.

Reasons to choose Shaanxi Xianyang Foundry

1. technologically advanced: Introduced 3D printing and precision inspection technology to ensure product quality and production efficiency;
2. Craftsmanship: Mastery of a wide range of casting processes to cope with casting needs of varying complexity;
3. Fast delivery: Supports small batch rapid prototyping, helping customers to shorten the R&D cycle;
4. Experienced in the industry: Serving a number of high-end industries, we have accumulated a wealth of practical experience;
5. quality assurance (QA): Provide customers with high quality castings through strict testing equipment and process control.

concluding remarks

Shaanxi Xianyang Foundry has become a trusted casting service provider for many customers thanks to our advanced equipment, professional craftsmanship and excellent service capabilities. Whether you need R&D support for quick trial production or reliable security for mass production, we can provide you with the best quality casting products and services. Feel free to contact us to discuss your casting needs!

陜西咸陽(yáng)鑄造廠：高效可靠的鑄造服務(wù)提供商最先出現(xiàn)在三帝科技股份有限公司。

I. Production scale and capacity guarantee

Casting business often involves different levels of order requirements, customers are concerned about whether the foundry has the appropriate scale and capacity to undertake their projects. The Hebei Daming Foundry covers an area of 70 acres, with a total construction area of 24,614 square meters, which provides sufficient space for the layout of production facilities and lays the foundation for stable and efficient production. Especially important is that it can achieve an annual production capacity of 20,000 tons of high-end aluminum alloy parts for intelligent manufacturing, which means that no matter whether it is a small to medium-sized customized production or a large-scale batch order, Daimyo Foundry has the ability to complete the delivery on time and in accordance with the quality, so that you do not need to worry about the lack of production capacity to affect the progress of the business.

II. Advanced equipment and technology

In the casting field, equipment and process directly determine the quality and manufacturability of products. The plant has independent intellectual property rights of casting 3D printing equipment, this advanced equipment in the manufacture of complex structural parts unique advantages, can accurately realize the design concept, for the manufacture of those parts that are difficult to complete the traditional process provides a possibility. Meanwhile, the aluminum alloy casting production line, perfect machining and testing equipment constitute a complete production chain. Moreover, the intelligent green 3D casting production line covers liquid squeeze casting, low-pressure casting, differential pressure casting, gravity casting and other processes, each of which is suitable for products with different characteristics, for example, liquid squeeze casting can improve the mechanical properties of castings, and low-pressure casting is suitable for the production of complex, thin-walled airtight parts, etc., so as to meet the manufacturing of products of multiple varieties and different performance requirements, and ensure that the various types of We can satisfy a wide variety of products with different performance requirements, ensuring that all kinds of metal parts you need can be produced here with high quality through the appropriate process.

III. Integration services capacity

Customers want to simplify the process as much as possible in the casting business cooperation, reduce communication costs, Daimyo Foundry has the "process design + 3D printing + casting + machining and testing" integrated service capabilities, which is just right to meet this demand. From the initial process design of the project, the professional team in the factory can carefully plan a scientific and reasonable manufacturing program based on your specific requirements for the product; then use 3D printing to quickly create samples or key components for verification; then casting to ensure the smooth implementation of mass production; machining to ensure the dimensional accuracy of the product; and finally testing to strictly control the quality, so that the entire casting business process can be efficiently and smoothly carried out within a factory. The whole casting business process can be completed efficiently and smoothly in one factory, avoiding the tediousness of repeatedly communicating and coordinating with multiple suppliers or different departments, saving your time and energy and making the casting project more efficient and orderly.

In short, Hebei Daimyo Foundry, with its solid production scale, advanced equipment and technology and perfect integration of service capabilities, has become an ideal partner for customers with casting business needs, and can help your business high-quality, sustainable development.

河北大名（邯鄲）鑄造廠：滿足您鑄造業(yè)務(wù)需求的可靠伙伴最先出現(xiàn)在三帝科技股份有限公司。